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Batteries
A usage guide



Most BEAMbots are solar powered, so batteries aren't a huge issue. Some BEAMbots, though, have sufficiently-high energy requirements that they really have to run on batteries. This basically means heads and walkers.

When you've made this decision, you now have a couple of ways you can go:

  • Connect enough small batteries in series to reach your desired voltage

  • Use one 9V battery, along with a voltage regulator, to output your desired (lower than 9V) voltage.

You'll pick your batteries based largely on what's available (given your budget), whether your 'bot will be recharging the battery from solar cells (if so, you'll want a fairly low voltage battery), and how big your 'bot is going to be (9V batteries are none too light).

 

Battery chemistry
A number of battery chemistries are available. The following comparison chart comes from the January, 2002 issue of Embedded Systems Programming:

Chemistry

Vnominal (V)

Max. load current (C)

Energy by weight (Wh / Kg)

Energy by volume (Wh / L)

Operating Temperature (deg. C)

Rechargeable?

Life cycle (recharges)

Shelf life / self discharge

Alkaline

1.5
 
150
375
-20 to 55
No
 

5 years to 80%

NiCd

1.25
>2
45 - 80
125
-40 to 60
Yes
1500

20% / month

NiMH

1.25
0.5 - 1
60 - 120
180
-20 to 60
Yes
500

30% / month

Lithium Ion

3.6
1
100
270 - 325
-20 to 60
Yes
50 - 100

10% / month

Lithium polymer

3.7
0.2
120 - 160
230 - 270
-20 to 60
Yes
500

10+ years

Lead acid

2
0.2
30
80
-20 to 60
Yes
200 - 500

5% / month

Zinc air

1.4
 
300
1150
-20 to 60
No
 

3-12 weeks to 50%

Silver Oxide

1.55
 
130
500
-20 to 60
No
 

2 years to 84%

Note that here load current is expressed in units of C (which is just the Amp-Hour rating of the battery divided by 1 Hour).

 

Battery availability
A number of types of small batteries are available to us:

  • "Button" cells -- 1.25V each; alkaline or NiCad; these are the smallest in size, but also have a fairly low energy storage capacity

  • AAA -- available in alkaline, NiCad, NiMh

  • AA -- available in alkaline, NiCad, NiMh

  • "9V" -- available in alkaline, NiCad, NiMh; you'll need to use a voltage regulator to get the output voltage down to something CMOS can stomach (usually, 5V).

  • 9V battery cells -- alkaline only. 9V alkaline batteries are made up of 6 clustered cells in a can. You can pull open this can (carefully) with pliers to pull out the small cells (which are a bit smaller than AAA batteries). Since these aren't rechargeable, I don't use them much.

  • Cordless phone batteries -- these are easily salvaged (and in high availability, if you go through cordless phones as often as I do) NiCad batteries -- most output 3.6V, which is just right for most BEAMbots.

 

To put things in perspective, I have a page comparing charge capacity, size, and weight for basic cells (AAA, AA, 9V) of differing chemistries here.

For more information...


Analog Devices has published an excellent writeup on Lithium Ion batteries, and how to charge them ("Designer's Guide to Charging Li-Ion Batteries." It's mirrored in PDF format here.


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Page author: Eric Seale
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